Ares Games

Blackronin

How to do an Observation Balloon

Rating: 20 votes, 5.00 average.
I needed a balloon so I decided to scratchbuild one. With the nice help of Dave (Clipper) on correct measurements I start making the paper moulds for the Balloon. You can look for the plans in the file section:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42612&d=1335351216[/IMG]

After the moulds were created, I cut the numerous parts in cardboard from a pizza package. I love pizza and I love cardboard.

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42613&d=1335351231[/IMG]

And after cutting and cutting and cutting and cursed myself several time in wanting to build two balloons at the same time, I finally was able to put some glue around:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42614&d=1335351245[/IMG]

Now the supports that will give the correct shape are done and I must start the other side of the central part of the balloons.

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42615&d=1335351259[/IMG]

After that many cuts and forms I was able to finish the central body of the Balloon:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42741&d=1335391190[/IMG]

It looked like a strange larvae of some Scifi movie. I then proceed to use a very soft paper to add the fabric:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42742&d=1335391202[/IMG]

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42743&d=1335391216[/IMG]

I've finally wrapped the skeleton around with the fabric and put a pin to support the balloon in the stand:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42744&d=1335391228[/IMG]

I finally gave another glue layer to strengthen the tissue paper and to make it become rigid:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=42745&d=1335391238[/IMG]

The skeleton of one of the fins being glued:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44052&d=1335960534[/IMG]

Another view of half the fins:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44053&d=1335960544[/IMG]

The two balloons before the 3 layers of wood glue. I use Pattex Wood Glue:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44054&d=1335960555[/IMG]

All cardboard pieces cut:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44055&d=1335960568[/IMG]

The fins put together:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44154&d=1336226580[/IMG]

First stage of gluing the fins:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44155&d=1336226591[/IMG]

Second stage:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44156&d=1336226604[/IMG]

Last stage before giving the last paper cover to them:

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44157&d=1336226616[/IMG]

And now the skin finished.

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44354&d=1336251635[/IMG]

It will need one more coat of white glue.

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44355&d=1336251647[/IMG]

Then a coat of brown and white glue mixed.

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44356&d=1336251667[/IMG]

Then finally the final painting.

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44357&d=1336251693[/IMG]

Done! I really don't know if I should have put the cockade. But... it gives the Balloon so much colour that I decided that in my game table reality, the WW1 british High Command decided to put the cockades...

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44398&d=1336307070[/IMG]

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44399&d=1336307078[/IMG]

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44400&d=1336307091[/IMG]

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44401&d=1336307104[/IMG]

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44402&d=1336307115[/IMG]

[IMG]http://www.wingsofwar.org/forums/attachment.php?attachmentid=44403&d=1336307126[/IMG]

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Comments

  1. Redstarny's Avatar
    Wow. I'm impressed and I may be capable of doing it.
  2. Blackronin's Avatar
    Please do! And show us pictures of it.
  3. Christophe's Avatar
    Impressive! Might have been slightly better to use dope though, as this might have tightened up the tissue paper somewhat better. One big problem though! You've got me thinking how I can also make some more balloons lol.
  4. Mveeder's Avatar
    I would love to try one but I can't find the plans. Where in the file section?
  5. Blackronin's Avatar
    I've uploaded them, but they were waiting for approval. I'll try to upload them again but if you want send me your email and I'll send them to you.
  6. Mveeder's Avatar
    Thank you!!!
  7. Richonur6's Avatar
    WOW very very NICE !!!!!!!!!!!!
  8. Blackronin's Avatar
    Thanks.
    This is... old...
  9. Russ6111's Avatar
    Looks Great I going too give this a go and build me a few. Thanks
  10. Blackronin's Avatar
    I want to see photos in the end, please.